• Filter End Cap Infrared Welding Machine with Two Stations
  • Servo Control Type Infrared Welding Machine with Two Stations for Filter End Cap
  • Infrared Welding Machine Servo Control Type for Filter End Cap
  • Infrared Welding Machine Molds for Filter End Caps
  • Melt Blown Filter
  • Infrared Welding Machine Servo Control Type left Mold
  • Infrared Welding Machine Servo Control Type Mold
  • Infrared Welding Machine with Two Stations for Filter End Cap
  • Filter End Cap Infrared Welding Machine with Two Stations
  • Servo Control Type Infrared Welding Machine with Two Stations for Filter End Cap
  • Infrared Welding Machine Servo Control Type for Filter End Cap
  • Infrared Welding Machine Molds for Filter End Caps
  • Melt Blown Filter
  • Infrared Welding Machine Servo Control Type left Mold
  • Infrared Welding Machine Servo Control Type Mold
  • Infrared Welding Machine with Two Stations for Filter End Cap

Filter End cap Infrared Welder with Two Stations

Designed primarily for the welding of the end cap of the filter cartridges.

  • Touch Screen Operation
  • Multiple Recipe Programs
  • Infrared Non-Contact Heating
  • Ensured Durability and Sealing
  • Equipped with Four Servo Motors
  • Support for welding filters from 5 to 10 inches
  • Support for welding PP, PES, PMMA, PFA, PTFE, PVDF, GF, etc.

Description

This is the infrared welding machine for filter cartridges end cap welding with two stations. Equipped with 4 sets of servo motors, can store a variety of formula programs, and can weld 5-10 inch double end caps. The end caps adopt infrared non-contact heating, the filter membranes or melt blown filters adopt hot plate heating, and then the filter membranes or the melt blown filter and the end caps are welded together by cooling and forming, ensuring a robust and sealed casing after welding.

This infrared welding method can avoid the problems of dirt adhesion to the welding mold resulting from the hot plate welding method, meanwhile have solved the problem that some other materials cannot be joined strongly by hot plate welder such as PVDF, PTFE, and GF.

Technical Data

Model KM-HWDH6810-2
Power 15KW
Voltage 380V 50HZ
Air Pressure 4-6Kg/c㎡
Work Current 40 A
Heating Accuracy ±2℃
Temperature Range Room temperature – 600­°C
Weld materials PP, PES, PMMA, PFA, PTFE, PVDF, GF, etc.
Capacity About 2 pieces/min
Dimension L1950*W1100*H1900
Weight about 850 KG

Advantages

Infrared Welder for Filter End Cap Welding
Touch Screen

Intelligent operation

This filter cartridge infrared welding machine offers touch screen operation, providing easy and quick control. It has the capacity to store multiple recipe programs to accommodate different production(pleated filter, melt blown filter) needs.

Advanced Engineering

High-quality components

During the welding process of the filter cartridge end caps, the filter membranes (or melt blown filters) are melted by the hot plates, while the end caps are heated using infrared technology, a non-contact method that protects the material from direct heat damage. It is capable of welding various filter membrane materials such as PP, PES, PMMA, PFA, PTFE, PVDF, GF, etc.

Infrared Welding Machine for Pleated Filter End Cap

Detailed Show

Pleated Filter Cartridge End Cap Welding Machine By infrared welding

Any Questions?

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knmtech-service-team
What is special about this Filter End cap Infrared Welder?

It is a two-station IR end cap welder. It means this machine can weld two filter elements at the same time so it is more efficient than other traditional end cap welders.

How to control this Filter End cap Infrared Welder?

This end cap welder is controlled by PLC and all the mechanical movements are controlled by four servo motors to ensure precision control.

What is the size of the end cap?

The diameter of the end cap should be 68-69 mm. This machine can not only weld flat end caps with open or closed ends, but it can also weld fins or spears.

Which step does this Filter End cap Infrared Welder take in the process of producing filter elements?

About the filter production process:

  1. Pleating: Make filter paper into pleats
  2. Middle-seam welding: Weld filter pleats together
  3. Length trimming: Make the pleats the same length as the cage
  4. End cap/adapter welding: Weld end caps and adapters on both edges.
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