• Servo Control High Flow Filter Infrared welding Equipment
  • Servo Control High Flow Filter Infrared welding Machine
  • High Flow Filter End
  • Servo Control High Flow Filter Infrared welding Mold
  • Servo Control High Flow Filter Infrared welding Machine left inside
  • Servo Control High Flow Filter Infrared welding Equipment
  • Servo Control High Flow Filter Infrared welding Machine
  • High Flow Filter End
  • Servo Control High Flow Filter Infrared welding Mold
  • Servo Control High Flow Filter Infrared welding Machine left inside

High Flow Filter End Cap Infrared welding Machine

Our filter element end cap welding machine is an indispensable tool for manufacturers in industries that demand reliable and efficient filter elements. It is designed for big-diameter filters such as 3M, Parker, Pentair, and Pall types of filter cartridges.

  • Non-Contact Heating Technology
  • Compatible with Various Materials
  • Guaranteed Sealing and Firmness
  • Servo Motor Motion System
  • Multiple Formulas Storage
  • Adjustable Welding Distance

Description

This advanced filter end cap infrared welding machine for high-flow filter elements is designed to elevate your filtration production with precision, efficiency, and versatility. It finds applications in air and liquid filtration, automotive, industrial processes, and more.

Non-Contact Heating Technology: The machine’s innovative non-contact heating technology – infrared heating is a game-changer. It simultaneously welds both ends of the filter elements, allowing for reliable and uniform bonding. This feature is instrumental in ensuring the filter’s overall integrity and effectiveness, which can be used for pleated filters and melt blown filters.

Compatible with Various Materials: The machine can weld a variety of materials, including PP and PBT, etc. This adaptability accommodates diverse filter element configurations, meeting your specific industry requirements.

Guaranteed Sealing and Firmness: The welding process effectively secures the skeleton, membrane, and sealing components of the filter element. The result is a superior, leak-proof, and robust filter product, providing the utmost peace of mind for critical applications.

Servo Motor Motion System: Equipped with high-precision servo motion systems, our filter end cap welding machine ensures consistent and accurate welding. This level of control contributes to the production of filter elements that consistently meet or exceed industry standards.

Multiple Formulas Storage: The machine’s user-friendly interface allows for the storage of multiple welding formulas. This feature simplifies the process of switching between different filter element configurations, streamlining your production process.

Adjustable Welding Distance: The equipment’s manual distance adjustment capability enhances flexibility, accommodating filter elements with lengths ranging from 20 to 40 inches. This adaptability ensures that you can meet various customer requirements efficiently.

 

 

Technical Data

Model KM-HWDH1640
Power 15KW
Voltage 380V
Heating Accuracy ±2°C
Temperature Range room temperature – 400°C
Air Pressure 6kg/c㎡
Capacity about 50 sec/piece
Heating Materials PP, PBT, etc.
Dimension L2900*W1200*2000mm
Weight about 800kg

Advantages

Infrared Welder for Filter End Cap Welding
Touch Screen

Intelligent operation

The filter end cap infrared welder offers touchscreen operation, providing easy and quick control. It has the capacity to store multiple recipe programs to accommodate different production needs.

Advanced Engineering

High-quality components

During the welding process of the filter end caps, the filter membranes or melt blown filters are melted by the hot plates, while the end caps are heated using infrared technology, a non-contact method that protects the material from direct heat damage. It is capable of welding various materials such as PP, PBT, etc.

High flow filter element end cap infrared welding machine components
Filter End Cap Welding Machine

Any Questions?

We are always here for you, just feel free to contact us.

knmtech-service-team
How to control this High Flow Filter End Cap Infrared welding Machine?

This end cap welder is controlled by PLC and all the mechanical movements are controlled by servos to ensure precision control.

What is the size of the end cap?

The diameter of the end cap should be 6 inches. For other diameters, we can offer customization.

Which step does this High Flow Filter End Cap Infrared welding Machine take in the process of producing filter elements?

About the filter production process:

  1. Pleating: Make filter paper into pleats
  2. Middle-seam welding: Weld filter pleats together
  3. Length trimming: Make the pleats the same length as the cage
  4. End cap/adapter welding: Weld end caps and adapters on both edges.
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